The Pepperl+Fuchs KFD2-SR2-Ex2 is a high-performance, galvanically isolated barrier designed for intrinsically safe (IS) applications, providing robust signal conditioning and protection for two-channel 4–20 mA analog signals in hazardous areas (Zone 1/21, Zone 2/22). Unlike Zener barriers, it offers active isolation without requiring a ground connection for safety, making it ideal for complex or noisy environments.
✔ Dual-Channel Isolation – Protects two independent 4–20 mA loops.
✔ Galvanic Isolation – 500V AC isolation between channels/supply (no ground dependency).
✔ Intrinsic Safety Certifications:
ATEX / IECEx (Ex ia IIC T6 Ga / Ex ib IIC T6 Gb)
FM / CSA (Class I, II, III, Div. 1)
✔ Wide Power Supply Range: 20–253V AC/DC or 18–30V DC (selectable).
✔ Advanced Diagnostics:
LED per channel (green = OK, red = fault).
Short-circuit/open-circuit detection.
✔ Configurable Options:
Signal inversion (e.g., 4–20 mA to 20–4 mA).
Current limiting (adjustable).
Typical Applications
Process automation (pressure/flow/temperature transmitters in Ex zones).
Oil & gas refineries (redundant signal paths).
Pharmaceutical/Chemical plants (noise-sensitive environments).
Power generation (turbine monitoring).
Wiring & Installation
Power Supply Options
Terminals A1/A2: 20–253V AC/DC or 18–30V DC (jumper-selectable).
Channel Wiring (Per Channel)
Input (Field Side – Hazardous Area):
+ (IS+): Intrinsically safe input from transmitter.
– (IS–): Return line.
Output (Control Side – Safe Area):
+ (OUT+): 4–20 mA to PLC/DCS.
– (OUT–): Signal return.
⚠ Key Advantage vs. Zener Barriers:
No ground connection required for intrinsic safety (simplifies installation).
Comparison with Similar Barriers
Model Type Channels Key Difference
KFD2-SR2-Ex2 Galvanic Isolator 2 No ground, wide power range
Z786 Zener Barrier 1 Ground-dependent, lower cost
KFD2-STC4-Ex2 Temperature Converter 2 For thermocouples/RTDs
Why Choose the KFD2-SR2-Ex2?
✅ Eliminates ground-loop issues (critical in large plants).
✅ Flexible power supply (AC/DC or low-voltage DC).
✅ Dual-channel redundancy for critical processes.