The Pepperl+Fuchs Z715 is a compact single-channel Zener barrier designed for intrinsically safe (IS) applications, providing protection for digital (discrete) signals in hazardous areas (Zone 1/21, Zone 2/22). It ensures safe transmission of ON/OFF signals (e.g., from switches, solenoid valves, or relays) by limiting voltage and current to non-incendive levels in explosive atmospheres.
Key Features of the Z715 Zener Barrier
✔ Digital Signal Protection – Designed for 24V DC discrete signals (e.g., switches, relays, solenoid valves).
✔ Intrinsic Safety Certifications:
ATEX / IECEx (Ex ia IIC / Ex ib IIC)
FM / CSA (Class I, II, III, Div. 1)
✔ Voltage/Current Limiting:
Max. Input Voltage (Ui): 250V AC/DC (safe area side).
Output (Uo/Io): Typically 28V DC / 93 mA (hazardous area side).
✔ LED Status Indicator – Visual power/fault monitoring (green = OK, red = fault).
✔ DIN-Rail Mountable – Compact design (17.5mm width) for control panels.
Typical Applications
Emergency stop circuits in hazardous areas.
Solenoid valve control in oil/gas/chemical plants.
Limit switch interfacing in explosive dust environments (Zone 21/22).
Digital sensor signals (e.g., proximity switches) in Zone 1/2.
Wiring & Installation
Safe Area (Control Side)
Terminal 1 (+Ub): Power supply (typically 24V DC).
Terminal 2 (GND): Mandatory earth ground (<1 Ω resistance critical!).
Terminal 3 (OUT): Signal to/from PLC/relay.
Hazardous Area (Field Side)
Terminal 4 (IS+): Intrinsically safe output to field device.
Terminal 5 (IS–): Return line.
⚠ Critical Safety Notes:
Grounding is mandatory – Zener barriers rely on earth to shunt excess energy.
Do NOT use in Zone 0 unless certified for Ex ia.
Max. field device load: ≤93 mA.
Comparison with Similar Barriers
Model Type Key Difference
Z715 Digital Zener Barrier For discrete signals (ON/OFF)
Z786 Analog Zener Barrier 4–20 mA process signals
KFD2-SR2-Ex2 Galvanic Isolator Dual-channel, no ground needed
Why Choose the Z715?
✅ Cost-effective IS protection for digital circuits.
✅ Globally certified (ATEX, IECEx, FM, CSA).
✅ Compact and easy to install (DIN-rail).