Omron FH-5051 Series AI FH-series Vision System

The Omron FH-5051 Series AI FH-series Vision System is a high - performance visual inspection system designed for industrial applications. It combines advanced artificial intelligence technology with Omron's reliable vision system architecture to provide accurate and efficient inspection solutions. Here is a detailed introduction:

System Architecture

Controller: The FH-5051 series controller serves as the core of the system. It is equipped with an Intel® Core™ i7 processor and runs on Windows 10 IoT Enterprise 2019 LTSC - 64 bit operating system. It has 8 GB of non-ECC RAM and 64 GB of ROM, providing sufficient memory and processing power for AI - based image analysis.

Camera Connectivity: The system can support up to 8 cameras, including FH-S series and FZ-S series cameras. This allows for flexible configuration and monitoring of different inspection areas, enabling comprehensive inspection of complex industrial scenes.

Communication Interfaces: It offers a variety of communication interfaces, such as EtherCAT slave, Ethernet/IP, Ethernet TCP/IP, Profinet slave, serial RS - 232C, and USB. This enables seamless integration with other devices and systems in the production line, facilitating data sharing and collaborative operation.

AI - Driven Functionalities

AI Fine Matching: The system uses the AI fine matching tool, which learns from the image data of non - defective products. It can quickly acquire the "expertise" that inspectors develop over the years, reducing over - detection by accurately identifying product variations within the tolerance range and distinguishing them from defects.

AI Scratch Detect Filter: The FH-5051 series is equipped with an AI - based image filter that can reproduce the techniques used by skilled inspectors to identify defects on any product background. It can reliably detect scratches and blemishes that were difficult to capture in the past, even without the need for samples or adjustments.

Applications

Electronics Manufacturing: In the electronics industry, it is used for inspecting semiconductor wafers, integrated circuits, and printed circuit boards. It can detect solder joint defects, missing components, and other quality issues with high accuracy.

Automotive Manufacturing: Within the automotive sector, this vision system plays a vital role in inspecting car body parts, engine components, and interior trim. It can identify surface defects such as scratches, dents, and paint blemishes, ensuring the high - quality production of vehicles.

General Manufacturing: Across various general manufacturing industries, such as food and beverage, plastics, and metalworking, the FH - 5051 series is employed for quality control and inspection. It can check the integrity of food packaging, identify flaws in plastic molded parts, and detect surface defects in metal components, helping manufacturers maintain consistent product quality.

Technical Specifications

Power - Supply Voltage: 20.4 VDC to 26.4 VDC.

Current Consumption: Varies depending on the connected devices, with a maximum of 4.5 A under certain conditions.

Ambient Temperature Range: Operating temperature is from 0 °C to + 45 °C, and storage temperature is from - 20 °C to + 65 °C (with no icing or condensation).

Ambient Humidity Range: Operating humidity is 35 to 85 % RH, and storage humidity is 35 to 85 % RH (with no condensation).

Dimensions: 190 mm × 115 mm × 182.5 mm (height includes the feet at the base).

Weight: Approximately 3.4 kg.