Omron FH-5051-20 AI FH-series Vision System

The Omron FH-5051-20 AI FH-series Vision System is an advanced visual inspection solution designed for industrial applications. It combines the power of artificial intelligence with Omron's proven vision technology to offer high - accuracy and efficient inspection capabilities. Here is a detailed introduction:

 System Architecture

Controller: At the core of the system is a high - performance controller featuring an Intel® Core™ i7 processor. It runs on the Windows 10 IoT Enterprise 2019 LTSC-64-bit operating system, ensuring a stable and reliable computing environment. With 8 GB of non - ECC RAM and 64 GB of ROM, the controller has sufficient resources to handle complex AI - based image analysis tasks.

Camera Connectivity: The FH-5051-20 can support up to 8 cameras, including the FH-S series and FZ-S series cameras. This allows for flexible configuration to cover different inspection areas and capture detailed images from multiple angles, enabling comprehensive inspection of the target objects.

Communication Interfaces: The system is equipped with a variety of communication interfaces, such as EtherCAT slave, Ethernet/IP, Ethernet TCP/IP, Profinet slave, serial RS-232C, and USB. These interfaces facilitate seamless integration with other devices and systems in the production line, enabling efficient data sharing and communication for coordinated operation.

 AI-Enabled Functionalities

AI Fine Matching: This feature utilizes the AI fine matching tool, which learns from the image data of non - defective products. It can quickly acquire the knowledge and experience that human inspectors build up over time. By accurately identifying product variations within the tolerance range and distinguishing them from defects, it significantly reduces over - detection, improving the accuracy and reliability of the inspection process.

AI Scratch Detect Filter: The FH-5051-20 is equipped with an AI - based image filter. It can replicate the techniques used by skilled inspectors to identify defects on any product background. This enables the system to reliably detect scratches and blemishes that were previously difficult to capture, even without the need for extensive sample preparation or parameter adjustments.

Applications

Electronics Manufacturing: In the electronics industry, the FH-5051-20 is widely used for inspecting semiconductor wafers, integrated circuits, and printed circuit boards. It can detect various defects, such as solder joint problems, missing components, and misalignments, with high precision, ensuring the quality of electronic products.

Automotive Manufacturing: Within the automotive sector, this vision system plays a crucial role in inspecting car body parts, engine components, and interior trim. It can identify surface defects like scratches, dents, and paint imperfections, as well as verify the correct assembly of parts, contributing to the production of high - quality vehicles.

General Manufacturing: Across different general manufacturing industries, such as food and beverage, plastics, and metalworking, the FH - 5051 - 20 is employed for quality control. It can check the integrity of food packaging, detect flaws in plastic molded parts, and identify surface defects in metal components, helping manufacturers maintain consistent product quality.

Technical Specifications

Power-Supply Voltage: 20.4 VDC to 26.4 VDC.

Current Consumption: Varies depending on the connected devices, with a maximum of 4.5 A under certain conditions.

Ambient Temperature Range: The operating temperature range is from 0 °C to + 45 °C, and the storage temperature range is from - 20 °C to + 65 °C (with no icing or condensation).

Ambient Humidity Range: The operating humidity range is 35 % to 85 % RH, and the storage humidity range is 35 % to 85 % RH (with no condensation).

Dimensions: 190 mm × 115 mm × 182.5 mm (height includes the feet at the base).

Weight: Approximately 3.4 kg.